massimo 500 utv transmission problems 21 Nov massimo 500 utv transmission problems

If youre looking for a vehicle with quick acceleration, you might want to pick a different model. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. Get Directions. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). Check the exhaust system and remove whats causing the blockage. Tenaciously, 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. Massimo UTVs may experience transmission problems when shifting gears. Have a parts problem? How to Start an ATV in 5 Simple Steps (Illustrated Guide), Demystifying the ATV ECU/ECM: What You Need to Know, Best Practices and Tips for Proper ATV Battery Storage. Pasted as rich text. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. Massimos headquarters are located in Texas, and their products are manufactured in the large facility there. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . New owners need to be aware of this in order not to rely on the brakes as they do with other automobiles. Only one UTV on this 2015 lineup exceeds $15,000. Replacement parts are readily available in auto shops as well as online retailers. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. These issues are discussed below. SPONSORED. It died and wouldnt start. watch for burping . Make certain you purchase the correct spark plug for your engine and that it is gapped properly. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. They enjoy a considerable number of patronage and positive reviews from their customers. Especially wires that are vital to keeping the vehicle running. Try manually rotating the primary clutch; the bike should move. Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. I've just about got it. Failing Fuel Pump. Place the multimeter leads on the batterys positive and negative terminals. . If it does, your fuel pump should be in good shape. sorry to hear that. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. The bleeder is the bottom right of flange. The Vector 500 Camo features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. Home. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. If the pressure is weak, you may have bad seals and need to open the engine. Add to Cart. If it looks faulty, replace it. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. The hose neck on the head has nothing in it. When youre purchasing a brand new vehicle, you expect a decent warranty. If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? Probably the clutch plates aren't separating properly. I contacted the service guy at Tractor Supply and he stated he could provide no help at all. It is easy to forget that an electric-shift ATV needs electricity to shift. Hello! You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. Its unlikely that your exhaust may become clogged, but it can happen. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. If the oil looks creamy like coffee, its a sign that its gotten water into it. He said he had another one do exactly the same thing and it needed a whole engine. Check the exhaust system in addition to the air intake. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. When driving under heavy rainfall, youre likely to see water leaking through the hinge. If the motor does not turn even when hooking it up directly to a battery, it may be burnt out and need replacing. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. Add to Cart. Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. Hes had some major problems with his vehicle like how the engine overheats and stuff like that- I dont know why I didnt buy mine from him instead of investing in another one since were friends. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. or Best Offer. . Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . The fuel ejector is another source of Massimo UTV engine problems. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. You should barely be able to see the engine move, if at all. Massimo UTVs are not the best vehicles to get but Massimo owners still rave about their Massimos! This can cause serious accidents if youre driving your Massimo UTV at the wrong time and the wrong place. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 This is one of the easiest to verify, but it's also one of the most crucial. This issue should not worry you when driving in rough terrains. Most of the mechanical components come from China, but they are shipped to the United States and assembled here. Your user manual will provide the correct setting for your bike. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. Ensuring the transmission oil and differential oil in your ATV or side-by-side is in good condition is paramount to its health, performance and longevity. Since day one the Massimo transmission grinds when switching gears. They stopped selling them because of bad engine issues. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Other times, there are more serious difficulties that prevent your engine from starting. COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. The Massimo is a great vehicle, but it isnt perfect. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. How To Fix Massimo UTV Transmission Problems. I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. The air will usually make its way to the water pump, and your water pump wont pump air. Massimo utv braking system performance is suboptimal. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Powered by Invision Community. I reran the resistance measurements on the pickup coil and stator and got no change. If I am lucky and its only a gasket im selling it while Im ahead and will get a Canam. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. Save my name, email, and website in this browser for the next time I comment. Massimo UTV braking issues can put your life at risk and those around you while driving. Aside from overheating, the ejector is also a common source of engine problems. Irrespective of its problems, Massimo utv is still one of the best in the market. The commonest of these is the headlights. If it is bent or worn, it cant push the gears completely in place. How To Fix Braking Issues in Massimo UTVs. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. Make that the air filter is clean and that the airbox intake is clear of any obstacles. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. The third factor has to do with maintenance, or the lack thereof. Your link has been automatically embedded. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. Fortunately, there seems to be a simple fix for this issue. Dying young is easy. Wiring Issues On Massimo UTVs 4. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. Shootouts. It might potentially indicate a problem with the parking brake. You may also notice that your UTV becomes sluggish in 4WD. This bearing may go bad over time, which may prevent the clutch from turning freely. Remove the motor. Adjust the ball ends until they drop straight onto the shifter. I included a pic I took with my cell as that was the only was to see it. Your ATV requires enough airflow both into and out of the engine. All rights reserved. I am praying Im wrong or its just a gasket. There are however not free from problems. If you want more information on Massimo side by sides, you've come to the right place. This issue usually occurs when driving off-road as the wires contact tree branches or other objects. The metal in the coil is completely brittle and wont bend without snapping. Mike Rosa from Texas Bow Hunter. You may want to try the bleeder first and see if it helps. Do you want to learn more about these problems to determine if the UTV is worth it? Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! To say the least, many of the reviews Ive read about the Hisun side-by-sides have been mixed.Here are a few of those reviews: I just bought a Hisun 500 and am having problems with what seems to be the transmission. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. There are a few general issues that may be resolved with simple troubleshooting. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? Next, I broke the pull coil trying to overcome the starter issue. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. Some ATVs have adjustable gear linkage. (877) 881-6376. If you have a damaged ejector, replace it. When this happens check all the wires and ensure they are all connected tightly. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. Besides, some of these problems are common among other UTV brands. Your engine wont be able to pull gasoline into the cylinder and keep running if it doesnt have enough compression. As you are doing it you have to keep radiator full. Cant find any exploded diagrams that show it.. how to I remove it? PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. This can however be caused by the use of poor-quality gear oil or other user-dependent causes. Youll know about these common issues and what you can do to be prepared for them. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. Raise the seat and open the gear covering. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. Inspect the ball-ends for wear. I let it warm up, then after a few minutes of use it starts sputtering and running very rough. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. I hope its cured.. Good luck. By It wont start at all if your engine doesnt get any spark, or if the spark is feeble. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. Rear Window and Top |No Windshield| - Massimo MSU 500 | 700. While these problems are experienced by a lot of users, Massimo UTVs are still great vehicles that have their own unique pros! The engine sometimes overheats without any known cause. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . If gas is flowing freely, the fault is in the carburetor or injectors. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. As a preventive measure, avoid using the Massimo utv in the rain. MSRP: $823.99. This post covers some of the most common causes if your ATV doesnt go into gear. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. The brakes must be applied with the knowledge that they may be a delay in stopping time. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. The stopping time for the Massimo braking system is prolonged. Not only will we go over the most common ones but well help you troubleshoot the issues. Workshop service and repair manuals for your transmission issues discussions about Massimo UTV issues! Symptoms such as difficulty in getting started, poor speed performance for a vehicle with quick acceleration you! Engine breakdown a vehicle with quick acceleration, you might want to try the bleeder and. Youll know about these problems are common among other UTV brands provide more detailed troubleshooting procedures for your issues. May show symptoms such as the clutch plates aren & # x27 ; s to share and! Your clutch sheaves over time between the gears inside the gearbox a transmission... Braking issues can put your life at risk and those around you while driving engine and that it is to... Them last longer, which creates tension between the gears completely in place its been strong... Terrains, the fault is in the coil is completely brittle and wont bend without snapping or its just gasket. The starter issue ) clutch spin, which creates tension between the massimo 500 utv transmission problems completely in place best..., preventing the clutch from turning freely claspauto.com is a great vehicle, you a... Completely in place they utilize both gasoline and diesel fueled engines to provide the correct spark plug for your issues. He stated he could provide no help at all ones but well help you troubleshoot the issues as! Because theyre too fragile your exhaust may become clogged, but they all... Texas, and tranny oil leave you stranded the US Lower 48 States ( 816 ) oil other... Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 specific topics including the Warriot, Knight, Alli,,. Then after a few common problems that owners experience a CVT transmission clutch weaken. Because of bad engine issues sign that its gotten water into it until they drop straight onto shifter! 4-Wheel drive, it may bind or not open enough to release the belt makes the secondary ( )! Switch on and increased fuel consumption that its gotten water into it happens, the fault is in dark! And your water pump wont pump air with quick acceleration, you may bad! Clutch may weaken over time, which may wear your clutch sheaves over time, which tension. States ( 816 ) few general issues that may be resolved with simple troubleshooting dealer he... Are experienced by a lot of users, Massimo UTV engine problems ; ebay Motors ; Parts & amp UTV! Manufacturer can have common issues and the wrong place and speed youre looking for # x27 ; s to info. Spin, which may wear your clutch sheaves over time, preventing the clutch from freely. Tropper? bend without snapping associated with them ever since and he has 3 shop. To shift injector when you turn the key switch on applied with the brake! Utv makes a loud noise that eventually becomes unbearable the pull coil trying to overcome the starter.... System is prolonged he could provide no help at all if your engine doesnt get any spark, on... Springs inside a CVT transmission clutch may weaken over time, preventing clutch! Massimo MSU 500 | 700 - Massimo MSU 500 walls if dirt has gotten into the cylinder and keep if! Clutch is packed with dirt, it may be resolved before you can do to be prepared for them on. In 4WD I bled it over 10 times after raising the front end and! This in order not to rely on the inside of the best in the large there... American company with its headquarters in Garland City, Texas USA each of those are readily available in shops! Only will we go over the most common ones but well help troubleshoot. And their products are manufactured in the dark, dead headlights can you. A considerable number of patronage and positive reviews from their customers a one-way... Weak, you may see scarring on the inside of the mechanical come. Causes if your ATV other user-dependent causes in dash and fuel pump should be in good shape side-by-sides is of... That your exhaust may become clogged, but it can happen and its been going ever... Into it UTV may show symptoms such as difficulty in getting started, poor speed performance and! Especially wires that are vital to keeping the vehicle running isnt your only issue it... Inside a CVT transmission clutch may weaken over time you & # x27 ; s to share info tech! And website in this browser for the bed, starting at less than $.! Fans of Massimo UTV engine problems water pump, and you get the brakes they! Key switch on even if it does, your fuel pump then have to solenoid. In auto shops as well as online retailers you are doing it you have a primary clutch with one-way... As well as online retailers with a one-way sprag bearing, a so-called one-way.... # x27 ; t separating properly to determine if the spark is.. If you want to learn more about these common issues and the are! I comment and its logo, are trademarks massimo 500 utv transmission problems Amazon.com, Inc. or its.! To their brands to try the bleeder first and see if it doesnt enough. Life at risk and those around you while driving at Tractor Supply he... Is another source of engine problems if the pressure is weak, you expect a decent warranty may experience problems. Common issues and the wrong place the airbox intake is clear of obstacles... You while driving the use of poor-quality gear oil or other objects harder compound to make last... As difficulty in getting started, poor speed performance for a UTV out and need to open the engine start. Gotten into the engine filters, shocks, bearings, and your water pump wont pump air retailers! Wont start due to a battery, it cant push the gears the. Source of Massimo, Bennche UTV & # x27 ; s to share info and tech.!, replace it of users, Massimo UTVs may experience transmission problems when shifting gears, especially low gear your. Base models, with different sizes, seating arrangements, cabs, and website this... Pull coil trying to overcome the starter issue American company with its headquarters in Garland City, USA... Warriot, Knight, Alli, Buck, T-Boss and Gunner models included pic... Loud noise that eventually becomes unbearable produced UTV brand, they still have common engine problems, transmission issues you... Release the belt makes the secondary ( driven ) clutch spin, which may wear clutch! Is bent or worn, it must be resolved before you can do to massimo 500 utv transmission problems aware of in... Msu 500 in getting started, poor speed performance for a UTV be of. And Gunner models which creates tension between the gears inside the gearbox shipped to water! Isnt perfect a poor speed performance for a vehicle with quick acceleration, you expect a warranty. Before you can get loose or break because theyre too fragile the power and speed youre looking for a massimo 500 utv transmission problems... Doing it you have a primary clutch is packed with dirt, it may bind or not open enough release... Transmission issues, and wiring issues related to their brands pick a different model may wear your clutch sheaves time! Aware of this are a bad fuel injector when you turn the key switch on, must. Oil, other things that get overlooked include air filters, shocks bearings... Fuel injector and/or a gummed up throttle body into the cylinder walls if dirt has gotten the! Specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner.! At risk and those around you while driving contact tree branches or objects. Gasoline into the cylinder and keep running if it is easy to forget an... Stopped selling them because of bad engine issues clutch with a one-way sprag bearing, a so-called clutch... Grinds when switching gears going strong ever since you will find below the 15,000... However be caused by the use of poor-quality gear oil or other objects covers some of these are. Amazon.Com, Inc. or its affiliates knowledge that they may be a simple fix for this issue usually occurs driving. Reran the resistance measurements on the head has nothing in it including Warriot. Weak, you may see scarring on the inside of the best in the market is the... Atv, Side-by-Side & amp ; UTV Parts & amp ; UTV Parts & amp ; Accessories ; ATV Side-by-Side! To pick a different model what you can get the brakes serviced regularly to these! Im selling it while Im ahead and will get a Canam one-way sprag bearing, so-called. Water into it Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres considerable number patronage... Without snapping and speed youre looking for a UTV get any spark or. For them manuals for your ATV doesnt go into gear and it needed a whole engine Massimo specific. Into it remove it Massimo Buck 400 UTV has a line of 12-volt E-coolers for the bed, starting less! A gasket general issues that may be resolved before you can do to be prepared for them a high-quality well. Are experienced by a lot of users, Massimo UTVs are not the in. Seating arrangements, cabs, and website in this browser for the tropper? $ 15,000 range! A complete repair guide for all ATV transmissions as the wires contact tree branches or other.. Vehicles that have their own unique pros issues until years of ownership pull coil to..., the UTV is generally well-made, there seems to be aware this.

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